The garbage processing complex (MSW) in the RDF 50-500 tons / day (bulky mass)
DESCRIPTION:
1. Chevron belt conveyor:
Appointment: selection of material and transportation to a separator.
Description: It is a modular segmented structure designed for the transportation of bulk materials. Quick and easy belt tension adjustment. Easy maintenance due to quick access to the main work nodes. Easy installation introduction thanks to the segmented design, tilt up to 90 °. It is equipped with a frequency converter and automatic lubricators for bearing assemblies.
Technical specifications and equipment:
- Productivity – 4-6 t / h (adjustable)
- Type of conveyor – inclined, open with side sides
- Chevron tape (thickness – 8 mm., Width – 1200 mm.)
- Conveyor drive – electric / geared motor 3 kW (NORD) frequency converter
- Bearings (FAG, SKF)
2. Drum type separator (closed type):
Appointment: sifting of organic and biological waste.
Description: the separator is a metal structure of a drum type with an internal screw, sheathed with a metal mesh of two sections with mesh sizes of 50 × 50 mm, which is placed on a metal frame. Knives for tearing plastic bags are also placed on the inside of the separator. It is equipped with two conveyors (with automatic lubricators for bearing units), for the possibility of transporting the screened and basic materials to the sorting station.
Technical specifications and equipment:
- Productivity – 4-6 t / h (adjustable)
- Separator: Separator drive – 5.5 kW electric / geared motor (NORD) frequency converter
- Belt conveyors (2 pcs.): Tape (thickness – 6 mm., Width – 800 mm.). Conveyor drive – electric / geared motor 2 x 2.2 kW (NORD)
- Bearings (FAG, SKF).
3.Sorting block (6 posts)
Appointment: manual sorting of waste by separate types: building materials, glass, plastic, metal, etc.
Description: waste is poured into containers placed under the sorting unit. The number and type of containers depends on the possibility of their transportation. The number of jobs in the sorting booth depends on the amount of waste that can be sorted, and is 6 people. The cabin is equipped with exhaust ventilation, heating system, lighting. It is equipped with a magnetic separator, an unloading conveyor on a shredder and automatic lubricators for bearing assemblies.
Technical specifications and equipment:
- Productivity – 4-6 t / h (adjustable)
- Cabin (sandwich panel)
- Magnetic separator (tape): separator drive – 0.75 kW electric / geared motor (NORD)
- Conveyor belt: tape (thickness – 8 mm., Width – 1200 mm.) Conveyor drive – electric / motor-reducer 4 kW (NORD) frequency converter
- Bearings (FAG, SKF)
4.Shredder HRM 74
Appointment: crushing, sorted waste, to a certain, uniform mass.
Description: incoming raw material fraction of 50-500 mm. Fraction after grinding 50-100 mm. It is equipped with a supporting frame, gravity flow, temperature sensors and automatic lubricators for bearing assemblies.
Technical specifications and equipment:
- Productivity – 4-6 t / h (adjustable)
- Metal body (6-20 mm.)
- Hardex metal cutting part (15-25 mm.)
- Main drive – electric / motor gearbox 2 x 37 kW (ROSSI) Auto reverse overload
- Bearings (FAG, SKF).
5. Chevron belt conveyor:
Appointment: selection of previously crushed material and transportation to a feeder-batcher
Description: They are a modular segmented structure designed for transporting bulk materials. Quick and easy belt tension adjustment. Easy maintenance due to quick access to the main work nodes. Easy installation introduction thanks to the segmented design, tilt up to 90 °. Equipped with automatic lubricators for bearing assemblies.
Technical specifications and equipment:
- Productivity – 4-6 t / h (adjustable)
- Type of conveyor – inclined, open with side sides
- Chevron tape (thickness – 6 mm., Width – 650mm.)
- Conveyor drive – electric / geared motor 2.2 kW (NORD)
- Bearings (FAG, SKF)
6. Feeder-dispenser 100 m / cu (comp “I above 0”):
Appointment: reception, temporary storage, tedding, a clear, metered supply of material for further processing.
Description: this system consists of a hydraulically-driven boom moving over the floor of the hopper. Hydrostation with heating and cooling. All drive elements are outside the storage of raw materials. Metal base. It is equipped with a tedder, high-quality (all-weather) oil and cover with an automatic drive to protect raw materials (option). Design mounted on prepared foundations.
Technical specifications and equipment:
- Productivity – 2-5 t / h (adjustable)
- Net volume 100 m / cu
- Reinforced metal construction
- Coating – two-component polyurethane paint
- Hydrostation with automatic flow control: the main drive of the hydropower station – electric / motor 22 kW (ROSSI)
- Tedder: tedder drive – electric / geared motor 3 kW (NORD)
- Bearings (FAG, SKF)
7. Chevron belt conveyor with corrugated board:
Appointment: selection of material from under the feeder-dispenser and transportation to the drying complex.
Description: They are a modular segmented structure designed for transporting bulk materials. Quick and easy belt tension adjustment. Easy maintenance due to quick access to the main work nodes. Easy installation introduction thanks to the segmented design, tilt up to 90 °. Equipped with automatic lubricators for bearing assemblies.
Technical specifications and equipment:
- Productivity – 2-5 t / h (adjustable)
- Type of conveyor – inclined, open with side sides
- Chevron tape with corrugated board (thickness – 8 mm., Width – 600 mm., Corrugated board height – 80 mm)
- Conveyor drive – electric / geared motor 2.2 kW (NORD) frequency converter
- Bearings (FAG, SKF)
8.Fuel hopper:
Appointment: accumulation, dosing of material with the help of a chain conveyor, into the operational hopper of the heat generator.
Description: the conveyor is equipped with circuit break sensors and automatic lubricators for bearing assemblies.
Technical specifications and equipment:
- The useful volume of the additional hopper is 7 m / cu.
- Fuel Humidity – 10-55%
- Metal cases (3-6 mm.)
- Chain conveyor: conveyor drive – electric / motor / gearbox 4 kW (NORD)
- Bearings (FAG, SKF)
9. Operational bunker of a heat generator:
Appointment: accumulation, batching of material using two screw conveyors, into the combustion chamber of the heat generator.
Description: equipped with a tedder to prevent the material from “hanging” above the conveyor exit. The conveyors are equipped with circuit break sensors and automatic lubricators for bearing assemblies.
Technical specifications and equipment:
- Useful volume of the operational bunker – 2 m / cu
- Fuel Humidity – 10-55%
- Metal cases (3-6 mm.)
- Coil Thickness (8-10 mm.)
- Coating – two-component polyurethane paint
- screw conveyors: conveyor drive – electric / motor / gearbox 5.5 kW (NORD) frequency converter
- Bearings (FAG, SKF)
10. Heat generator SAB-1500:
Purpose: the system is intended for burning wood chips, shavings, granules, husks, dry peat, etc.
Description: produces a thermal agent for the drying complex. It is equipped with grid-irons, combustion gratings made of cast iron, a afterburner, spark suppression chamber. Inspection and ash hatches. Additional thermal insulation and cooling system (air cooling layer thickness 85 mm.). This unit is equipped with a chimney, emergency valve made of stainless steel. steel and an electromagnet (for emergency discharge of smoke and gases into the atmosphere).
Technical specifications and equipment:
- Thermal power – 800-1800 kW (adjustable)
- Fuel Humidity – 10-55%
- External cladding – special roofing steel
- Internal surface – special refractory material (thickness – 250 mm.)
- Coating – two-component, heat-resistant, polyurethane paint
- Main turbine drive – 5.5 kW (ROSSI) frequency converter
- Bearings (FAG, SKF)
11. Extension of the heat generator SB-2:
Appointment: carrying out the process of mixing superheated and fresh air.
Description: The material enters the dryer through the extension chute. Complete with support frame. The inner active part is made of stainless steel. Cooling system (air cooling layer thickness 85 mm.) This unit is equipped with an emergency fire extinguishing system (carbon dioxide).
Technical specifications and equipment:
- Case – (thickness 5-10 mm.)
- Internal surface – special refractory material (thickness -120 mm.)
- Coating – two-component, heat-resistant, polyurethane paint
12. Tumble dryer SB-2:
Appointment: carrying out the drying process (the drum is designed in such a way that the raw material is constantly turned over by the blades and fed to the outlet to the suction pipe).
Description: The drum is heat insulated. The inner active part of the drum is made of stainless steel. It is equipped with a support and drive station, circuit break sensors and automatic lubricators for bearing assemblies.
Technical specifications and equipment:
- Productivity – 2-4 t / h (adjustable)
- Drum:
- Case – (thickness 6-10 mm)
- Thermal insulation, heat-resistant mats (thickness 70 mm.)
- External sheathing – stainless steel (thickness 0.55 mm)
- Coating – two-component, heat-resistant, polyurethane paint
- Drum drive – electric / motor / gearbox 11 kW (NORD) frequency converter
- Bearings (FAG, SKF)
13. The main cyclone SB-2:
Purpose: separates the dried mass from flue gases, air and moisture released during the drying process.
Description: It is completed with a set of suction pipelines, an explosive valve and a supporting frame. Cyclone design with inspection hatches.
Technical specifications and equipment:
- Productivity – up to 4 t / h
- Case – (thickness 4-6 mm.)
- Pipelines – (thickness – 3-4 mm.)
- Coating – two-component, heat-resistant, polyurethane paint
14.Dust fan:
Appointment: at the suction creates the air flow necessary for transporting biomass, together with the coolant and remove the spent coolant.
Description: equipped with a membrane for adjusting the air flow and a chimney.
Technical specifications and equipment:
- Productivity – 25000-35000 m / cube / hour (adjustable)
- Case – (thickness 5-10 mm.)
- Chimney – (thickness 4 mm.)
- Coating – two-component, heat-resistant, polyurethane paint
- Smoke exhaust drive – electric / motor 55 kW (ROSSI) frequency converter
- Bearings (FAG, SKF)
15. The lock gate of the main cyclone (dispenser):
Appointment: prevention of air inflow by the main cyclone, dosing of material to a crusher or dry raw material transportation unit.
Description: a lock gate (dispenser) allows for metered supply of material to various technological chains, makes it easy to automate the process. Airlock design with inspection hatches and heat-resistant rubber.
Technical specifications and equipment:
- Productivity – up to 4 t / h
- Case – (thickness 4-6mm)
- Coating – two-component, heat-resistant, polyurethane paint
- Dispenser drive – electric / motor / gearbox 3 kW (NORD) frequency converter
- Bearings (FAG, SKF)
16. Hammer crusher:
Appointment: crushing, regrinding of the sorted waste, to a certain, uniform mass.
Description: incoming fraction of raw materials 30-100 mm (fraction after grinding 3-6 mm). Powerful design with extended life. Anti-vibration frame. Regulated injection system. Sliding inspection doors for easy servicing. 100% use of the resource of hammers due to the cross over gate and eyelets on hammers. Quick-detachable nets and hammers. Automatic sensors for monitoring the temperature of bearings (optional). Integrated cooling system. Protection at all stages of grinding (in the lower part of the working chamber there is a receiving chute for non-crushed particles (metal, stones, etc.).
Technical specifications and equipment:
- Productivity – 2.5-4 t / h
- Case – (thickness 4-12 mm)
- Coating – two-component, heat-resistant, polyurethane paint
- The number of hammers – 164 pcs.
- Crusher main drive – electric / motor 110 kW (Siemens) Auto reverse
- Bearings (FAG, SKF)
17. The site of transportation of dry raw materials:
Appointment: selection of the crushed material from under the hammer crusher for further transportation.
Description: transportation is carried out using a transport fan to the cyclone through the suction pipelines included in the set. Complete with frame and dispenser.
Technical specifications and equipment:
- Productivity – up to 4 t / h
- Case – (thickness 3-6 mm)
- Pipelines – (thickness 1.5-3 mm)
- Coating – two-component, heat-resistant, polyurethane paint
- Turbine Drive – Electric Motor 11 kW (ROSSI)
- Dispenser drive – electric / motor / gearbox 2.2 kW (NORD)
- Bearings (FAG, SKF)
18. Belt conveyor (distributor):
Purpose: selection, distribution and transportation of material through the feeder-dispenser.
Description: equipped with a device for the optimal distribution of raw materials in the feeder-dispenser and automatic lubricators for bearing assemblies.
Technical specifications and equipment:
- Productivity – 4-6 t / h (adjustable)
- Type of conveyor – linear, open with a device for distribution
- Tape (thickness – 5 mm, width – 450 mm.)
- Conveyor drive – electric / geared motor 2.2 kW (NORD)
- Bearings (FAG, SKF)
19.Feeder-dispenser 100 m / cu (grade “above 0”):
Appointment: reception, temporary storage, tedding, a clear, metered supply of material for further processing.
Description: this system consists of a hydraulically-driven boom moving over the floor of the hopper. Hydrostation with heating and cooling. All drive elements are outside the storage of raw materials. Metal base. It is equipped with a tedder, high-quality (all-weather) oil and cover with an automatic drive to protect raw materials (option). Design mounted on prepared foundations.
Technical specifications and equipment:
- Productivity – 2-5 t / h (adjustable)
- Net volume 100 m / cu
- Reinforced metal construction
- Coating – two-component polyurethane paint
- Hydrostation with automatic flow control: the main drive of the hydropower station – electric / motor 22 kW (ROSSI)
- Tedder drive – electric / geared motor 3 kW (NORD)
- Bearings (FAG, SKF)
20. Chevron belt conveyor with corrugated board:
Appointment: selection of material from under the feeder-dispenser and transportation to the drying complex.
Description: They are a modular segmented structure designed for transporting bulk materials. Quick and easy belt tension adjustment. Easy maintenance due to quick access to the main work nodes. Easy installation introduction thanks to the segmented design, tilt up to 90 °. Equipped with automatic lubricators for bearing assemblies.
Technical specifications and equipment:
- Productivity – 2-5 t / h (adjustable)
- Type of conveyor – inclined, open with side sides
- Chevron tape with corrugated board (thickness – 8 mm., Width – 600 mm., Corrugated board height – 80 mm)
- Conveyor drive – electric / geared motor 2.2 kW (NORD) frequency converter
- Bearings (FAG, SKF)
21. Electrical equipment and automation:
Purpose: trays, cable products and materials for the whole complex of equipment, power control panels.
Description: use of power equipment of the best world manufacturers. Automation of the technological process is included, with access to the control panel, logic controllers, frequency converters, humidity sensors, levels, filling, temperatures, revolutions, etc. (remote control of the entire technological process, using one operator). It is equipped with a WIFI module for remote control of equipment.
Specifications:
- Power Control Units (ETI)
- Cable products and trays in the ones for the whole complex
- Sensors (TOREX, CG)
- Frequency Converters (REXROT)
- Controllers (SIEMENS, TECO)
- Module (TECO)